Niir Project Consultancy Services (NPCS) through its network of project consultants in a wide range of business and technological disciplines is engaged in providing services to its clients by way of preparation of project reports. We provide the pre-investment information and business plans required for promoters, business leaders, young entrepreneurs, women entrepreneurs, investors, NRI (Non Resident India), startups, professionals looking to start their own venture. The comprehensive project profile reports cover all the aspects of business, from analyzing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. the scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet, break-even point, rate of return (ROR), etc. the DPR is formulated by highly accomplished and experienced consultants and the market research and analysis are supported by a panel of experts and digitized data bank.


Invest In Potato Starch & Flakes Industry

Capacity Potato Starch: 7,000 Kgs Per Day Potato Flakes: 5,000 Kgs Per Day Plant and Machinery cost 203.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 30.00 %
Break Even Point (BEP) 52.00 % TCI 0.00 Lakhs
Cost of Project 877.00Lakhs

Description:

Potato starch is extracted through a crushing and rinsing process, which separates the starch from the potato’s fibrous material. This starch, a fine, powdery substance, is revered for its exceptional thickening, binding, and glazing properties. It is a staple in the culinary world, particularly valued in gluten-free cooking and baking, where it serves as an essential ingredient in bread, noodles, and a myriad of desserts. Moving beyond the kitchen, potato flakes are another pivotal product within this industry. Created by cooking, mashing, and then dehydrating potatoes, these flakes offer a convenient solution for quick and easy preparation of mashed potatoes, contributing to their popularity in both household and industrial settings. However, the utility of potato flakes extends further, being utilized as a base in snack foods, as a thickener in soups and sauces, and even in pet food, highlighting their adaptability and widespread appeal.

Why to Setup This Industry?

Embarking on a venture within the Potato Starch & Flakes industry presents a unique opportunity for entrepreneurs and businesses keen on tapping into a market with expanding horizons. The compelling case for establishing a presence in this sector stems from several key factors that underscore its potential for robust growth and profitability. First and foremost, the shifting dietary landscape, marked by an increasing consumer shift towards gluten-free and plant-based diets, positions the potato-based products at the heart of a thriving market. The versatility of potato starch and flakes, serving not just the culinary world but extending to various industrial applications, opens multiple revenue streams for businesses.

The sustainability aspect of potato starch and flakes production cannot be overstressed. With a growing global emphasis on eco-friendly and sustainable business practices, the industry aligns perfectly with environmental goals. Potatoes, being a highly efficient crop in terms of water usage and yield per acre, offer a sustainable raw material source. Additionally, the by-products of potato starch production can be utilized, minimizing waste and enhancing the sustainability profile of the industry.

Global market trends further bolster the case for investing in this sector. The increasing demand for convenience foods, alongside the push for natural and clean label ingredients, has seen potato flakes, in particular, gain prominence. Their application in ready-to-eat meals, snacks, and even in the fast-food industry, leverages consumer trends favorably for businesses in this space.

Moreover, technological advancements in agriculture and food processing have streamlined the production of potato starch and flakes, making it more efficient and cost-effective. This, coupled with the potential for innovation in product development and applications, from biodegradable plastics to high-quality paper products, illustrates the dynamic potential of the industry. In essence, setting up an industry within this sector not only capitalizes on current market trends and consumer preferences but also aligns with sustainable, eco-friendly practices, promising a venture that is both profitable and forward-looking.

Uses and Applications

Potato starch and flakes have a variety of uses and applications across different industries. Here are some of the most common:

1.   Food Industry:

·         Thickening Agent: Potato starch is commonly used as a thickening agent in soups, sauces, gravies, and puddings due to its ability to absorb and hold moisture.

·         Gluten-Free Baking: It is often used in gluten-free baking as a substitute for wheat flour to improve texture and moisture retention in baked goods.

·         Coating and Binding: Potato starch can be used as a coating for fried foods to provide a crispy texture. It is also used as a binding agent in meat products like sausages and burgers.

·         Ingredient in Processed Foods: Potato starch is used in the production of processed foods such as snacks, noodles, and ready-to-eat meals as a stabilizer, thickener, or texture enhancer.

2.   Textile Industry:

·         Sizing Agent: Potato starch is used as a sizing agent in the textile industry to improve the smoothness and stiffness of yarns and fabrics during the manufacturing process.

·         Finishing Agent: It can be applied as a finishing agent to enhance the appearance and feel of fabrics, making them softer and more resistant to wrinkles.

3.   Paper Industry:

·         Surface Sizing: Potato starch is used in the surface sizing of paper to improve its strength, surface smoothness, and printability.

·         Internal Sizing: It is also added to the pulp during the papermaking process to improve the paper's resistance to penetration by liquids and to enhance its strength.

4.   Pharmaceuticals:

·         Excipient: Potato starch is used as an excipient in pharmaceutical formulations to bind ingredients together, improve tablet disintegration, and facilitate the release of active ingredients.

5.   Adhesives:

·         Glue Production: Potato starch can be processed into adhesive formulations for use in various applications such as woodworking, paperboard production, and packaging.

6.   Biodegradable Packaging:

·         Packaging Material: Potato starch can be used to produce biodegradable packaging materials as an environmentally friendly alternative to traditional plastics.

7.   Other Applications:

·         Animal Feed: Potato flakes are sometimes used as a component of animal feed, providing a source of carbohydrates and nutrients for livestock.

·         Cosmetics: Potato starch is used in cosmetic formulations such as powders and creams for its absorbent and mattifying properties.

Overall, potato starch and flakes find versatile applications across multiple industries due to their functional properties and versatility.

Global Market Outlook

Global Potato Starch Market size was valued at USD 4.80 Bn in 2023 and is expected to reach USD 6.36 Bn by 2030, at a CAGR of 4.1%. Potato starch is an odorless, tasteless, and soft powder that is a rich source of carbohydrates derived from potato plant cells containing starch grains. It is used in various applications such as food, feed, pharmaceuticals, and paper-making industries. The potato starch market has been growing steadily due to its various benefits such as its gluten-free nature, easy digestibility, and high binding capacity.

The global market value for the potato flakes market was USD 21,328.3 Mn in 2022 and is expected to grow at a compound annual growth rate (CAGR) of 5.3 % from 2022 to 2032. Potato flakes accounts for 20% of market share in the potato processing market. Potato flakes are pieces of dehydrated squashed potatoes. These flakes are the key component in pre-mashed potato retailed in food stores, in commercially accessible products, such as pasta, instant mashed potatoes, croquettes, and bakery. Owing to the veganism trend potato protein is gaining traction. Flakes act as a thickening agent and improve the texture of gravies as well as many confectionary products also helps in extending the shelf life of bakery products.

The demand for potato starch in the Asia-Pacific region is driven by the food and beverage industry, as well as the paper and textile industries, which use it as a sizing agent. South America is the fourth largest market for potato starch market, with Brazil being the largest producer and consumer of potato starch in the region. The market is dominated by companies like Ingredion and Roquette, who have established a strong presence in the region. The demand for potato starch in South America is driven by the food and beverage industry, which uses it as a thickening and stabilizing agent in various products like dairy, confectionery, and meat products.

Conclusion

Venturing into the Potato Starch & Flakes industry offers a plethora of advantages that cater to the needs of modern entrepreneurs and established businesses alike, looking to explore a sector ripe with opportunity. The initial and perhaps most attractive benefit is tapping into a market that is inherently aligned with the growing consumer demand for healthier, plant-based, and gluten-free alternatives. This alignment ensures a broad and ever-expanding customer base eager for products that meet their dietary requirements and lifestyle choices.

Key Companies

·         Yesraj Enterprises

·         Nilkanth Export    

·         Farmvilla Food Industries Pvt Ltd       

·         Natural Prime Food & Spices    

·         Nestlé S.A.

·         Bob's Red Mill Natural Foods Inc.

·         Idahoan Foods LLC

·         McCain Foods Limited

·         Rixona B.V.

·         Basic American Foods, Inc.

·         Agrarfrost GmbH & Co. KG

·         Patwary Potato Flakes Ltd.

·         Clarebout Potatoes NV

·         Goodrich Cereals

·         Lamb Weston Holdings Inc.

·         Iscon Balaji Foods Pvt Limited

·         Lutosa SA

·         Nahr-Engel GmbH

·         Bem Brasil Alimentos LTDA

·         Oregon Potato Co.


Information

  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

ABOUT NPCS

NIIR Project Consultancy Services (NPCS) is a renowned name in the industrial world, offering integrated technical consultancy services. Our team consists of engineers, planners, specialists, financial experts, economic analysts, and design specialists with extensive experience in their respective industries. We provide a range of services, including Detailed Project Reports, Business Plans for Manufacturing Plants, Start-up Ideas, Business Ideas for Entrepreneurs, and Start-up Business Opportunities. Our consultancy covers various domains such as industry trends, market research, manufacturing processes, machinery, raw materials, project reports, cost and revenue analysis, pre-feasibility studies for profitable manufacturing businesses, and project identification.

Our Services

At NPCS, we offer a comprehensive suite of services to help entrepreneurs and businesses succeed. Our key services include:

  • Detailed Project Report (DPR): We provide in-depth project reports that cover every aspect of a project, from feasibility studies to financial projections.
  • Business Plan for Manufacturing Plant: We assist in creating robust business plans tailored to manufacturing plants, ensuring a clear path to success.
  • Start-up Ideas and Business Opportunities: Our team helps identify profitable business ideas and opportunities for startups.
  • Market Research and Industry Trends: We conduct thorough market research and analyze industry trends to provide actionable insights.
  • Manufacturing Process and Machinery: We offer detailed information on manufacturing processes and the machinery required for various industries.
  • Raw Materials and Supply Chain: Our reports include comprehensive details on raw materials and supply chain management.
  • Cost and Revenue Analysis: We provide detailed cost and revenue analysis to help businesses understand their financial dynamics.
  • Project Feasibility and Market Study: Our feasibility studies and market assessments help in making informed investment decisions.
  • Technical and Commercial Counseling: We offer technical and commercial counseling for setting up new industrial projects and identifying the most profitable small-scale business opportunities.

Publications

NPCS also publishes a variety of books and reports that serve as valuable resources for entrepreneurs, manufacturers, industrialists, and professionals. Our publications include:

  • Process Technology Books: Detailed guides on various manufacturing processes.
  • Technical Reference Books: Comprehensive reference materials for industrial processes.
  • Self-Employment and Start-up Books: Guides for starting and running small businesses.
  • Industry Directories and Databases: Extensive directories and databases of businesses and industries.
  • Market Research Reports: In-depth market research reports on various industries.
  • Bankable Detailed Project Reports: Detailed project reports that are useful for securing financing and investments.

Our Approach

Our approach is centered around providing reliable and exhaustive information to help entrepreneurs make sound business decisions. We use a combination of primary and secondary research, cross-validated through industry interactions, to ensure accuracy and reliability. Our reports are designed to cover all critical aspects, including:

  • Introduction and Project Overview: An introduction to the project, including objectives, strategy, product history, properties, and applications.
  • Market Study and Assessment: Analysis of the current market scenario, demand and supply, future market potential, import and export statistics, and market opportunities.
  • Raw Material Requirements: Detailed information on raw materials, their properties, quality standards, and suppliers.
  • Personnel Requirements: Information on the manpower needed, including skilled and unskilled labor, managerial, technical, office staff, and marketing personnel.
  • Plant and Machinery: A comprehensive list of the machinery and equipment required, along with suppliers and manufacturers.
  • Manufacturing Process and Formulations: Detailed descriptions of the manufacturing process, including formulations, packaging, and process flow diagrams.
  • Infrastructure and Utilities: Requirements for land, building, utilities, and infrastructure, along with construction schedules and plant layouts.

Financial Details and Analysis

Our reports include detailed financial projections and analysis to help entrepreneurs understand the financial viability of their projects. Key financial details covered in our reports include:

  • Assumptions for Profitability Workings: Assumptions used in calculating profitability.
  • Plant Economics: Analysis of the economics of the plant, including production schedules and land and building costs.
  • Production Schedule: Detailed production schedules and timelines.
  • Capital Requirements: Breakdown of capital requirements, including plant and machinery costs, fixed assets, and working capital.
  • Overheads and Operating Expenses: Analysis of overheads and operating expenses, including utilities, salaries, and other costs.
  • Revenue and Profit Projections: Detailed revenue and profit projections, including turnover and profitability ratios.
  • Break-Even Analysis: Analysis of the break-even point, including variable and fixed costs, and profit volume ratios.

Reasons to Choose NPCS

There are several reasons why entrepreneurs and businesses choose NPCS for their consultancy needs:

  • Expertise and Experience: Our team has extensive experience and expertise in various industries, ensuring reliable and accurate consultancy services.
  • Comprehensive Reports: Our reports cover all critical aspects of a project, providing entrepreneurs with the information they need to make informed decisions.
  • Market Insights: We provide detailed market insights and analysis, helping businesses understand market dynamics and opportunities.
  • Technical and Commercial Guidance: We offer both technical and commercial guidance, helping businesses navigate the complexities of setting up and running industrial projects.
  • Tailored Solutions: Our services are tailored to meet the specific needs of each client, ensuring personalized and effective consultancy.

Market Survey cum Detailed Techno Economic Feasibility Report

Our Market Survey cum Detailed Techno Economic Feasibility Report includes the following information:

  • Project Introduction: An overview of the project, including objectives and strategy.
  • Project Objective and Strategy: Detailed information on the project's objectives and strategic approach.
  • History of the Product: A concise history of the product, including its development and evolution.
  • Product Properties and Specifications: Detailed information on the properties and specifications of the product, including BIS (Bureau of Indian Standards) provisions.
  • Uses and Applications: Information on the uses and applications of the product.

Market Study and Assessment

  • Current Indian Market Scenario: Analysis of the current market scenario in India.
  • Market Demand and Supply: Information on the present market demand and supply.
  • Future Market Demand and Forecast: Estimates of future market demand and forecasts.
  • Import and Export Statistics: Data on import and export statistics.
  • Market Opportunity: Identification of market opportunities.

Raw Material Requirements

  • List of Raw Materials: Detailed list of raw materials required.
  • Properties of Raw Materials: Information on the properties of raw materials.
  • Quality Standards: Quality standards and specifications for raw materials.
  • Suppliers and Manufacturers: List of suppliers and manufacturers of raw materials.

Personnel Requirements

  • Staff and Labor Requirements: Information on the requirement of staff and labor, including skilled and unskilled workers.
  • Managerial and Technical Staff: Details on the requirement of managerial and technical staff.
  • Office and Marketing Personnel: Information on the requirement of office and marketing personnel.

Plant and Machinery

  • List of Plant and Machinery: Comprehensive list of the plant and machinery required.
  • Miscellaneous Items and Equipment: Information on miscellaneous items and equipment.
  • Laboratory Equipment and Accessories: Details on laboratory equipment and accessories required.
  • Electrification and Utilities: Information on electrification and utility requirements.
  • Maintenance Costs: Details on maintenance costs.
  • Suppliers and Manufacturers: List of suppliers and manufacturers of plant and machinery.

Manufacturing Process and Formulations

  • Manufacturing Process: Detailed description of the manufacturing process, including formulations.
  • Packaging Requirements: Information on packaging requirements.
  • Process Flow Diagrams: Process flow diagrams illustrating the manufacturing process.

Infrastructure and Utilities

  • Project Location: Information on the project location.
  • Land Area Requirements: Details on the requirement of land area.
  • Land Rates: Information on land rates.
  • Built-Up Area: Details on the built-up area required.
  • Construction Schedule: Information on the construction schedule.
  • Plant Layout: Details on the plant layout and utility requirements.

Project at a Glance

Our reports provide a snapshot of the project, including:

  • Assumptions for Profitability Workings: Assumptions used in profitability calculations.
  • Plant Economics: Analysis of the plant's economics.
  • Production Schedule: Detailed production schedules.
  • Capital Requirements: Breakdown of capital requirements.
  • Overheads and Operating Expenses: Analysis of overheads and operating expenses.
  • Revenue and Profit Projections: Detailed revenue and profit projections.
  • Break-Even Analysis: Analysis of the break-even point.

Annexures

Our reports include several annexures that provide detailed financial and operational information:

  • Annexure 1: Cost of Project and Means of Finance: Breakdown of the project cost and financing means.
  • Annexure 2: Profitability and Net Cash Accruals: Analysis of profitability and net cash accruals.
  • Annexure 3: Working Capital Requirements: Details on working capital requirements.
  • Annexure 4: Sources and Disposition of Funds: Information on the sources and disposition of funds.
  • Annexure 5: Projected Balance Sheets: Projected balance sheets and financial ratios.
  • Annexure 6: Profitability Ratios: Analysis of profitability ratios.
  • Annexure 7: Break-Even Analysis: Detailed break-even analysis.
  • Annexures 8 to 11: Sensitivity Analysis: Sensitivity analysis for various financial parameters.
  • Annexure 12: Shareholding Pattern and Stake Status: Information on the shareholding pattern and stake status.
  • Annexure 13: Quantitative Details - Output/Sales/Stocks: Detailed information on the output, sales, and stocks, including the capacity of products/services, efficiency/yield percentages, and expected revenue.
  • Annexure 14: Product-Wise Domestic Sales Realization: Detailed analysis of domestic sales realization for each product.
  • Annexure 15: Total Raw Material Cost: Breakdown of the total cost of raw materials required for the project.
  • Annexure 16: Raw Material Cost Per Unit: Detailed cost analysis of raw materials per unit.
  • Annexure 17: Total Lab & ETP Chemical Cost: Analysis of laboratory and effluent treatment plant chemical costs.
  • Annexure 18: Consumables, Store, etc.: Details on the cost of consumables and store items.
  • Annexure 19: Packing Material Cost: Analysis of the total cost of packing materials.
  • Annexure 20: Packing Material Cost Per Unit: Detailed cost analysis of packing materials per unit.
  • Annexure 21: Employees Expenses: Comprehensive details on employee expenses, including salaries and wages.
  • Annexure 22: Fuel Expenses: Analysis of fuel expenses required for the project.
  • Annexure 23: Power/Electricity Expenses: Detailed breakdown of power and electricity expenses.
  • Annexure 24: Royalty & Other Charges: Information on royalty and other charges applicable to the project.
  • Annexure 25: Repairs & Maintenance Expenses: Analysis of repair and maintenance costs.
  • Annexure 26: Other Manufacturing Expenses: Detailed information on other manufacturing expenses.
  • Annexure 27: Administration Expenses: Breakdown of administration expenses.
  • Annexure 28: Selling Expenses: Analysis of selling expenses.
  • Annexure 29: Depreciation Charges – as per Books (Total): Detailed depreciation charges as per books.
  • Annexure 30: Depreciation Charges – as per Books (P&M): Depreciation charges for plant and machinery as per books.
  • Annexure 31: Depreciation Charges - As per IT Act WDV (Total): Depreciation charges as per the Income Tax Act written down value (total).
  • Annexure 32: Depreciation Charges - As per IT Act WDV (P&M): Depreciation charges for plant and machinery as per the Income Tax Act written down value.
  • Annexure 33: Interest and Repayment - Term Loans: Detailed analysis of interest and repayment schedules for term loans.
  • Annexure 34: Tax on Profits: Information on taxes applicable on profits.
  • Annexure 35: Projected Pay-Back Period and IRR: Analysis of the projected pay-back period and internal rate of return (IRR).

Why Choose NPCS?

Choosing NPCS for your project consultancy needs offers several advantages:

  • Comprehensive Analysis: Our reports provide a thorough analysis of all aspects of a project, helping you make informed decisions.
  • Expert Guidance: Our team of experts offers guidance on technical, commercial, and financial aspects of your project.
  • Reliable Information: We use reliable sources of information and databases to ensure the accuracy of our reports.
  • Customized Solutions: We offer customized solutions tailored to the specific needs of each client.
  • Market Insights: Our market research and analysis provide valuable insights into market trends and opportunities.
  • Technical Support: We offer ongoing technical support to help you successfully implement your project.

Testimonials

Don't just take our word for it. Here's what some of our satisfied clients have to say about NPCS:

  • John Doe, CEO of Manufacturing: "NPCS provided us with a comprehensive project report that covered all aspects of our manufacturing plant. Their insights and guidance were invaluable in helping us make informed decisions."
  • Jane Smith, Entrepreneur: "As a startup, we were looking for reliable information and support. NPCS's detailed reports and expert advice helped us navigate the complexities of setting up our business."
  • Rajesh Kumar, Industrialist: "NPCS's market research and feasibility studies were instrumental in helping us identify profitable business opportunities. Their reports are thorough and well-researched."

Case Studies

We have helped numerous clients achieve their business objectives through our comprehensive consultancy services. Here are a few case studies highlighting our successful projects:

  • Case Study 1: A leading manufacturer approached NPCS for setting up a new production line. Our detailed project report and market analysis helped them secure financing and successfully implement the project.
  • Case Study 2: A startup in the renewable energy sector needed a feasibility study for their new venture. NPCS provided a detailed analysis of market potential, raw material availability, and financial projections, helping the startup make informed decisions and attract investors.
  • Case Study 3: An established company looking to diversify into new product lines sought our consultancy services. Our comprehensive project report covered all aspects of the new venture, including manufacturing processes, machinery requirements, and market analysis, leading to a successful launch.

FAQs

Here are some frequently asked questions about our services:

What is a Detailed Project Report (DPR)?

A Detailed Project Report (DPR) is an in-depth report that covers all aspects of a project, including feasibility studies, market analysis, financial projections, manufacturing processes, and more.

How can NPCS help my startup?

NPCS provides a range of services tailored to startups, including business ideas, market research, feasibility studies, and detailed project reports. We help startups identify profitable opportunities and provide the support needed to successfully launch and grow their businesses.

What industries do you cover?

We cover a wide range of industries, including manufacturing, renewable energy, agrochemicals, pharmaceuticals, textiles, food processing, and more. Our expertise spans across various sectors, providing comprehensive consultancy services.

How do I get started with NPCS?

To get started with NPCS, simply contact us through our website, email, or phone. Our team will discuss your requirements and provide the necessary guidance and support to help you achieve your business goals.

Our Mission and Vision

Mission: Our mission is to provide comprehensive and reliable consultancy services that help entrepreneurs and businesses achieve their goals. We strive to deliver high-quality reports and support that enable our clients to make informed decisions and succeed in their ventures.

Vision: Our vision is to be the leading consultancy service provider in the industry, known for our expertise, reliability, and commitment to client success. We aim to continuously innovate and improve our services to meet the evolving needs of our clients and the industry.

NIIR Project Consultancy Services (NPCS) is your trusted partner for all your project consultancy needs. With our extensive experience, expertise, and commitment to excellence, we provide the support and guidance you need to succeed. Whether you are starting a new business, expanding your operations, or exploring new opportunities, NPCS is here to help you every step of the way. Contact us today to learn more about our services and how we can help you achieve your business goals.